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| PI has more experience
designing, manufacturing and supporting piezo based ultra-low inertia NanoPositioning
systems than any other company in the world. In the last 30 years we
have delivered tens of thousands of standard and custom systems to OEM
and research. |
To satisfy the
needs of our customers, we often had to come up with revolutionary solutions
in manufacturing and control technology. Engineers at PI have been
used to thinking in terms of "nanometers" long before Nano-Technology became
a buzzword.
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Read on for details,
click
here for the NanoPositioner Selection Guide on the PI Website
or
Click
here for Custom NanoPositioning Solutions on the PI Website.
| Ultra-Low-Inertia
NanoPositioning
Variety of Single and Multi-Axis
Piezo NanoPositioning Stages.
PI offers the largest variety
of custom and standard ultra-low inertia NanoPositioning Solutions.
Examples for Parallel-Kinematics NanoPositioning
Systems
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Ultra-Low-Inertia
NanoPositioning Systems, Ultra-High Precision Position Sensors
Ultra-low-inertia solid state
PZT nanopositioning stages can repeatedly move bidirectional nanometer
level steps, up to hundreds of Hz if required.
Two plate capacitive
position sensors ensure highest linearity and longterm stability.
These absolute measuring,
nont-contact sensors detect motion at sub-nanometer levels directly
(direct output metrology) and provide superior accuracy, linearity, resolution,
stability and bandwidth to Strain Gauge type sensors (Piezo Resistive Sensors)
LVDT sensors and incremental encoders (glass scale type encoders).
If used in parallel-kinematics multi-axis systems, they can also provide
the information for an automatic runout-compensation.
Minimized recoil forces are
a by-product of the ultra-low inertia approach.
Classical Micropositioning stages, even when equipped with high-resolution
encoders cannot achieve this precision. The high inertia, friction,
and servo dither prevents fast motion at the nanometer level.
Click here for more information
on PI
Capacitive Position Sensors |
| Vibration
Elimination
The example above shows ringing
of a poorly damped component on a high-speed NanoPositioning stage.
While the closed-loop NanoPositioning stage settles perfectly, the component
cannot keep up. Conventional solutions to this problem would suggest slowing
down the NanoPositioning stage. Mach™ eliminates
ringing without sacrificing speed.
It does not even require
retuning of the servo system. |
Mach™
Throughput Processor Eliminates Self-Generated Vibration, Increases Troughput,
Scanning Speed, Accuracy.
The exclusive Mach™
Throughput Processor™
eliminates resonant ringing, allowing rapid motion without settling. This
technique also eliminates resonances excited in neighboring components
outside the nanopositioning system's servo loop. The result is significantly
increased throughput.
Self-generated vibration
affects:
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The load and fixturing that
the nanopositioner actuates,
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The supporting structure to
which the nanopositioner is mounted, and
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All other components attached
to the supporting structure.

The example above shows
vibrations induced at the beginning of a saw-tooth scan, typical in image
acquisition applications. The vibration results in lower image quality.
Mach™ improves the image quailtiy; there is no need to reduce the scanning
frequency or changing the mechanical components in the system.
Mach™ is available as an
option for several PI Digital Piezo Controllers and also as an upgrade
option for analog controllers.
If
you need to achieve nanometer precision faster, request our technote on
Mach™
and talk to a PI application engineer:
This technology is protected
by one or more of the following US and foreign Patents licensed from Convolve,
Inc.: US 4,916,635; US 5,638,267; 0433375 Europe; 067152 Korea, and other
Patents pending. Mach™, Throughput Coprocessor™ and NanoAutomation®
are trademarks of Polytec PI, Inc. Input Shaping™ is a trademark
of Convolve, Inc. |
| Trajectory
Control |
Active Trajectory
Control.
Active Trajectory Control is
available on single module parallel-kinematics nanopositioning systems.
It improves straightness and flatness to sub-nanometer precision. Digital
controllers with advanced coordinate transformation algorithms allow active
trajectory control for up to 6 DoF.
If
you need ultra-precise motion, straighter or flatter, request our technote
and
talk to a PI application engineer:
508-832-3456 (EAST)
714-850-1835 (WEST)
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| Preshaping |
Adaptive Preshaping/
Auto-Learning Controllers
Preshaping™
algorithms and adaptive following-error elimination algorithms can increase
the linearity and effective bandwidth of high-speed nanopositioning systems
by up to 10000%. This translates into higher dynamic accuracy, and
increased throughput.
Applications range from
out-of-round machining (pistons, contactlenses, optics) to scanning microscopy.
If
you need higher linearity in dynamic nanometer-level motion systems,
request our technote and talk to a PI application engineer:
508-832-3456 (EAST)
714-850-1835 (WEST) |
| Flexures |
Flexure Technology
Flexures, if designed properly,
are very robust, maintenance free, and provide sub-nanometer-level guiding
precision (simple designs induce cosine runout errors). They are
frictionless and do neither require lubricants nor air.
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Not
all flexures are created equal!
PI multi-axis NanoPositioning
systems are based on wire EDM cut parallel-kinematics
designs.
Pro: Simple.
Con:
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Slower response (lower stage
carries inertial mass of upper stage);
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Non-symmetric resonant frequencies
(lower stage is slower than upper stage, requires different servo settings).
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Orthogonality error is mounting-angle
dependant.
Runout in Y cannot be monitored/compensated
by the sensor in the X stage or vice versa.
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A)
Stacking 2 single-axis stages
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| Better
response than A) but still non-symmetric and X and Y work without "knowledge"
of each other. |
B)
Single module (monolithic) but nested (serial) X and Y.
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Best solution.
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Same ultra-low
inertia for X and Y motion, providing higher responsiveness and axis-independent
performance.
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Excellent, mounting independent
orthogonality.
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Reduced runout: X sensor (PI
uses non-contact two plate capacitance sensors) can monitor and correct
for Y runout and vice versa.
Additional rotation axis
(Theta z ) feasible with 3 actuators / sensors and digital controller.
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C)
Single-module parallel-kinematics X and Y (with crosstalk compensation).
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Click
here for the NanoPositioner Selection Guide on the PI Website |
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Click
here for Custom NanoPositioning Solutions on the PI Website |
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